Zapi COMBI AC1 Bedienungsanleitung Seite 66

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Page - 66/73 AESZP0BA – AC1 SSL SENSORED - FREE VERSION - User Manual
2) STBY I HIGH
MDI-PRC Code = 53
- Cause: This diagnosis is executed only when the main contactor is
opened and asked to be closed (e.g. at key on or when the
main contactor is opened and a new motion request turns
active). Then the outputs of the Current amplifiers must be in a
narrow window close to 2.5Vdc (from 2.26V to 2.74V).
Otherwise this STBY I HIGH alarm occurs.
- Remedy: If the alarm occurs permanently, it is necessary to substituite
the controller.
14.1.6 Six Blinks Alarms
1) COIL SHORTED
MDI-PRC Code = 76
- Cause: This alarm occurs when there is an overload on one of the
following connections: CNA#1, CNA#3, CNA#4 and CNA#6.
Typically the problem is due to a short circuit of one of the coils
conneted to these outputs. After the overload has removed, the
alarm exits automatically by releasing and then enabling a
travel demand.
- Remedy: Check the coils of the main contactor (CNA#1), of the
electromechanical brake (CNA#3), of the pump contactor
(CNA#4), of the Aux valve (CNA#6).
2) CONTACTOR DRIVER
MDI-PRC Code = 75
- Cause: This alarm occurs when the voltage on the Main Contactor is
smaller than expected: this means that the Main Contactor Coil
has a null voltage when supplied.
- Remedy: Check the coils of the Main Contactor (CNA#1) is not short
circuited. If it isn’t, probably it is necessary to substituite the
controller because the driver of the Main Contactor is broken.
3) DRIVER SHORTED
MDI-PRC Code = 74
- Cause: This alarm occurs when the voltage on the Main Contactor is
higher than expected: this means that the Main Contactor Coil
has a high voltage although it is not supplied.
- Remedy: Probably it is necessary to substituite the controller because the
driver of the Main Contactor is short circuited.
4) AUX OUTPUT KO
MDI-PRC Code = 16
- Cause: This alarm occurs when the feedforward PWM generated by the
controller to supply the Electromechanical Brake and the actual
feedback voltage on the Electromechanical Brake are not
matched in between. The diagnosis is made only when the
Tiller Switch is active.
Then:
a) When the feedforward PWM is less than 10% of the battery
voltage, the Actual voltage on the Electromechanical Brake
is expected low. If it is higher than 14V it means the
Electromechanical Brake never Brakes the truck (probably
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